Spray perfect finishes the first time with less hand reworks!

Theory of
operation
Ionix operates by making air, which is normally an electrical insulator, an
electrical conductor. Therefore, when Ionix in installed in a blow off line, the
Ionix treated air acts as an electrical grounding path conducting the charges
away or to each other thus neutralizing the charge.
Benefits of Ionix for wood
finishers
Using a static eliminator has two significant benefits to
wood finishers. First, using as static eliminator
during blow off prior to painting eliminates static charges on surfaces that
hold the wood dust to the surface which cause fisheyes and blemishes. Secondly, using a static eliminator during
blow off allows the operator to use less air
pressure during the blow off process. This reduces the amount of particulate
suspended in the air that can later settle onto your finishes.
This is why finishers are moving to high
volume low pressure paint guns. Additionally, high velocities over surfaces cause static. Therefore, your goal
as a finisher desiring the highest quality finishes is
to use at static eliminator during blow off at AS LOW A PRESSURE AS POSSIBLE!
Selecting the proper Ionix model
Blowing off raw
wood
For blowing off raw wood, we recommend our WF200-2. It is rated for pressures up
to 50 psi. This is generally a more than sufficient pressure rating for
finishers. Ionix is installed on a dedicated air hose used only for blowoff. Do not install or use Ionix
on the same air hose used for painting!
If you require higher pressure rated Ionix, specify our HPPL300-2. However,
remember that the higher the pressure you use, you create static in the blow off
process plus you suspend dust in the air which will ultimately fall down on your
work.
For shops who do not currently have a dedicated blow off air hose, they should purchase the complete Ionix Static Control System. This includes 1 Ionix WF200-2, 1 pistol grip air gun, 25’ of 3/8” hose with ¼” threaded nipples on each and 2 hose clamps. The shop simply threads a quick connect to the hose to complete installation. When you're ready to blow off the surface, disconnect the spray gun, attach the Ionix hose, blow off surface and then remove Ionix hose and reattach spray gun to paint.
For shops who currently have a dedicated blow off hose the shop would purchase an
individual Ionix WF200-2, cut their air line and insert the Ionix in the
blow off air hoe.
Blowing off sanded top coats
or similar coatings
For blowing off sanded top coats, you must first understand that the dust
created during this sanding is not wood but plastic. The wood has been
saturated with a plastic type chemical. The resulting dust is really plastic
surrounding a wood particle. Therefore, you must use our plastic models to
eliminate the higher static charges found in plastic. Please refer to our
Plastics section for the appropriate Ionix.
IMPORTANT - Some coatings create a static charge during their curing process. These chemically created charges are UNDERNEATH the surface of the finish and cannot be dissipated by any static eliminator. Please call Ionix for more information if you suspect this is occurring in your shop.
Installation and maintenance
Ionix
works automatically when air passes through it. Install according to the
directional airflow indicated on the outside of the Ionix. Ionix contains
internal screens to trap dust and dirt. Once a month the Ionix unit should be
removed from the air line and blown out in reverse air direction to clean out of
any debris collected inside by the interior screens.
Do not use Ionix in the same air line used for painting. Do not leave Ionix in the paint booth during the bake cycle.
7 tips for fewer reworks
The key to fewer
makeovers is a systematic effort of preventive measures to reduce particulate
and static in your painting environment. Here are 7 recommendations to improve
the quality of your work.
1. Use a static eliminator during blow off to reduce static charges which
attract dirt. Using a static eliminator also allows you to use lower air
pressure to blow off surfaces reducing particulate suspended in the air.
2. Filter air to your paint booth and change air filters regularly.
3. Maintain positive pressure in your paint booth so air is escaping out, not
into, your paint booth.
4. Wear non-woven clothes in painting environments.
5. Wet the floor in the paint booth.
6. Use a low pressure paint gun.
7. Use low pressure during blowoff. High pressure creates high velocities over
the body surface which causes static.
How to order Ionix
WF
200-2 or the HPPL300-2
Call Ionix at 800-246-1784 or your distributor.
| For inquiries or comments, contact us at: | |||
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Ionix Technologies Inc. P.O. Box 3487 Boca Raton, FL 33427 |
Phone: Fax: E-mail: |
(561) 241-1147 or (800) 246-1784 (561) 241-3116 or (800) 235-7954 info@ionixtechnologies.com |
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